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日產(chǎn)汽車電池廠探秘

日產(chǎn)汽車電池廠探秘

Doron Levin 2013-04-28
新一代電動(dòng)汽車目前仍然處于發(fā)展階段,但日產(chǎn)對(duì)它的前景非??春?。正因?yàn)槿绱?,它?duì)公司設(shè)在美國(guó)耗資3億美元的高科技電池廠給予了厚望。

????今天的汽車工廠不再像上世紀(jì)的先輩那樣嘈雜臟亂。在這個(gè)方面,位于美國(guó)田納西州士麥那的日產(chǎn)(Nissan)全新鋰電池工廠以其實(shí)驗(yàn)室般的整潔環(huán)境更進(jìn)一步。

????這家工廠價(jià)值3億美元,配備了100名工人。他們?cè)S多身著白色工作服,在干凈房間里的自動(dòng)化機(jī)器旁邊,忙著生產(chǎn)用于電動(dòng)汽車日產(chǎn)聆風(fēng)(Leaf)的電池包。聆風(fēng)最初銷量不佳,如今卻由于日產(chǎn)今年1月起實(shí)行的大幅折扣而漸有起色。

????日產(chǎn)電動(dòng)汽車戰(zhàn)略的負(fù)責(zé)人布蘭登?瓊斯說(shuō):“聆風(fēng)的買家熱情得讓人難以置信。”他表示,聆風(fēng)正在發(fā)展狂熱的追隨者?!皬膩?lái)沒有一款車像聆風(fēng)一樣,有眾多車主給我們打電話、跟我們聊車、給我們提出改進(jìn)建議。”

????聆風(fēng)的車身同Altima和Maxima一起,在附近的生產(chǎn)線進(jìn)行組裝——不過(guò)聆風(fēng)沒有引擎和汽車油箱,取而代之的是重達(dá)600磅的電池包和電動(dòng)馬達(dá)。在美國(guó)制造聆風(fēng)和配備的電池可以維持較低的運(yùn)輸成本。此舉也表達(dá)了日產(chǎn)對(duì)美國(guó)于2007年借款14億美元支持此項(xiàng)目的感激之情。

????不過(guò)平心而論,如果當(dāng)初不是因?yàn)榧永D醽喼菡螅ǘ胰绻绹?guó)不允許加利福尼亞州如此要求)提高零排放車輛的銷量來(lái)遏制尾氣污染,日產(chǎn)就不會(huì)制造電池或電動(dòng)汽車了。上個(gè)月,汽車行業(yè)向美國(guó)環(huán)保署(U.S. Environmental Protection Agency)請(qǐng)?jiān)?,希望政府取消?025年銷售140萬(wàn)輛電動(dòng)、混合動(dòng)力和燃料電池汽車的要求。

????鋰電池技術(shù)是安全問題的爭(zhēng)論焦點(diǎn)。盡管這種電池盡管功能強(qiáng)大,但卻會(huì)產(chǎn)生大量熱量。因此制造過(guò)程需要一絲不茍,而且可能很棘手。工作中的鋰電池必須謹(jǐn)慎處理,以防止產(chǎn)生導(dǎo)致波音787夢(mèng)想客機(jī)最近被禁飛的類似問題。

????日產(chǎn)的電池在鋼鐵模組間加入了一系列層壓薄板,而且置于客艙的下部。它可以通過(guò)空氣散熱,而其他廠商的電池則需要使用液體冷卻劑。

????日產(chǎn)的本國(guó)頭號(hào)競(jìng)爭(zhēng)對(duì)手豐田(Toyota)在油電混合動(dòng)力車上并沒有采用鋰電池技術(shù),暗示著在其他類型的電池化學(xué)技術(shù)上,他們預(yù)見到了突破性的進(jìn)展。

????Modern auto factories hardly resemble their noisy, dirty, chaotic forebears of the previous century. Nissan Motor Co.'s new lithium-ion battery plant in Smyrna, Tenn. goes one step further with an atmosphere reminiscent of a laboratory.

????The $300 million factory, which operates with 100 workers --many clad in white smocks, toiling away amid robotized machines in clean rooms -- manufactures battery packs for the electric Nissan Leaf. The Leaf's initial slow sales are perking up, thanks to steep discounting announced by Nissan in January.

????"The people who buy the Leaf are incredibly enthusiastic," said Brendan Jones, Nissan's (NSANY) head of electric-vehicle strategy. Leaf, he said, is developing a cult-like following. "We've never sold a vehicle that has had so many of its owners calling, talking, suggesting ideas for improvements."

????The Leaf body is assembled nearby on a production line along with Nissan Altima and Maxima -- but instead of an engine and gas tank, it gets a 600-pound battery pack and electric motor. Building the Leaf and its battery in the U.S. keeps transportation costs low and reflects appreciation for $1.4 billion the U.S. lent to Nissan in 2007 for the project.

????Fair's fair, after all, since Nissan mightn't be manufacturing batteries or electric vehicles if California didn't mandate (and the U.S. didn't permit California to mandate) the sale of a greater and greater number of emission-free vehicles in the state to combat smog. The auto industry last month petitioned the U.S. Environmental Protection Agency to drop the requirement to sell 1.4 million electric, plug-in hybrid and fuel cell vehicles by 2025.

????Lithium-ion technology has been the center of debates over safety because the batteries, while powerful, tend to generate quite a bit of heat. The manufacturing process, therefore, is precise and can be tricky. The batteries while in operation must be managed carefully in order to prevent problems of the type that recently grounded the Boeing (BA) 787 Dreamliner.

????Nissan's battery design, a series of laminated sheets inside steel modules, is buried below the passenger cabin. Its heat is dissipated by air; designs by other manufacturers require a liquid coolant.

????Nissan's top Japanese competitor, Toyota (TM), has avoided lithium-ion technology in its gas-electric hybrids, hinting that it foresees a breakthrough in some other type of battery chemistry.

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